ROTAS STROJÍRNY spol. s r. o.
  • Medium heavy machine building
  • Production of rubber curring presses
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Curing press VL 125

Technical parameters: Operation media:
Inner diameter of steam dome 3.200 mm Steam for crowning up to 0,4 MPa
Maximum height of semiproduct 2 160 mm Steam for dome to 0,8 MPa
Max lockup force / 1 mould 18.500 KN Steam for membrane to 1,4 MPa
Minimum mould height 650 mm Hot power water to 2,6 MPa
Maximum mould height 1.350 mm Hydraulic oil to 25 Mpa
Base diameter: minimum 20" Hydraulic water -
Base diameter: maximum 48" Cooling water to 2,1 MPa
Weight (approximate) 150.000 kg Vacuum to 53 kPa
       
Loading device: Voltage for press and accessories:
Total height As per the customer's requirements Operating voltage 380/220 V AC
Loading capacity 1300 kgs Protective PE lines PE
Blades (chuck) Short / long Neutral line PEN
    Voltage for PLC 220 V AC
    Control voltage PLC 24 V DC
    Other control voltage 24 V DC
    Valve control voltage 24 V DC
    Drive brake voltage 220 V AC
    Signal voltage 24 V DC
    Compressed air 0,7 MPa

The moulding and curing process is fully controlled and monitored by means of PLC Siemens S 7 (or as per the customer's request)

The loading device allows relocation of semiproduct to the press and subsequent relocation of final tyres off the press.

All the above data can be modified as per the customer's request.

Description of curing press VL 125”

In 2007 they decided about the next design step of hydraulic-mechanic presses, and developed a design of yet Europelargest manufactured curing press 125". If offers implementation of all upgrade features and knowledge gained in the manufacture of VL 90“H and VL 100“, and additionally a number of newly utilised technological and design solutions resulting from the specificities of that giant machine.

Lifting and tilting of the upper parts of the steam dome is solved by means of pulls and eccentric wheels, thedrive comprises a pair of electric motors with direct drive via a pinion. The drive are coordinated by means of an electronic shaft.  As standard, we use NORD drives. Tilting is performed by a pair of hydraulic cylinders. Customer can choose among several variants of hydraulic equipment made by prominent world manufacturers. Both movements are speed adjustable. The press is equipped with an efficient thermal insulation of the steam dome, or with heater plates - depending on the variant.

The entire activity is controlled from a control cabinet, including the loading or withdrawing device. As standard, we provide our presses with Siemens or Alain Bradley control system.

In automatic mode, the press operates from gripping the semiproduct in front of the press, up to lowering of a final tyre to the cooling place next to the press.

Presses are typically delivered in a version with a steam dome or with heater plates. In both cases, the pressure vessel certificate is a matter of course.