Technological capacities
HORIZONTAL BORING MACHINE CNC - Boring, shallow finishing, routing, threading
| Machine | Technical data | ||
| Manufacturer / type: | Škoda / WD 200 B | Operating spindle diameter: | 200 mm |
| General repair: | 2004 | Spindle taper: | Metric 120 |
| Max depth of boring with spindle: | 2000 mm | ||
| Max sleeve travel: | 1600 mm | ||
| Vertical movement of headstock on the stand: | 3150 mm | ||
| Vertical movement of stand with bed: | 8000 mm | ||
| Table surface: | 2000 x 2000 mm | ||
| Sleeve: | 520 x 520 mm | ||
| Spindle axis above table max: | 4150 mm | ||
| Control system: | NC MEFI 859 | ||
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HORIZONTAL BORING MACHINE - Boring, shallow finishing, routing, threading
| Machine | Technical data | ||
| Manufacturer / type: | Škoda / WD 200 B | Operating spindle diameter: | 200 mm |
| General repair: | 2000 | Spindle taper: | Metric 120 |
| Max depth of boring with spindle: | 2000 mm | ||
| Max sleeve travel: | 1600 mm | ||
| Vertical movement of headstock on the stand: | 3150 mm | ||
| Vertical movement of stand with bed: | 8000 mm | ||
| Table surface: | 2000 x 2000 mm | ||
| Sleeve: | 520 x 520 mm | ||
| Spindle axis above table max: | 4150 mm | ||
HORIZONTAL BORING MACHINE CNC - Boring, shallow finishing, routing, threading
| Machine | Technical data | ||
| Manufacturer / type: | Škoda / WD 160 H | Operating spindle diameter: | 160 mm |
| Spindle taper: | Metric 100 | ||
| Max depth of boring with spindle: | 1600 mm | ||
| Max sleeve travel: | 1250 mm | ||
| Vertical movement of headstock on the stand: | 2500 mm | ||
| Vertical movement of stand with bed: | 3995 mm | ||
| Table surface: | 2500 x 3150 mm | ||
| Sleeve: | 450 x 450 mm | ||
HORIZONTAL BORING MACHINE CNC - Boring, shallow finishing, routing, threading
| Machine | Technical data | ||
| Manufacturer / type: | WHN 13.4 C | Spindle travel "z": | 800 mm |
| Stand along "w": | 1250 mm | ||
| Vertically "y": | 0-2000 mm | ||
| Horizontally "x": | 2150 mm | ||
| Table: | 1800 x 1800 mm | ||
| Angular head, high: | 370 mm | ||
| Control system: | NC NS 670 Tesla | ||
HYDRAULIC FOLDING BRAKE
| Machine | Technical data | ||
| Manufacturer / type: | Gasparini | Clamping force: | 640 t |
| Working length: | 6400 mm | ||
| Distance between stands: | 5700 mm | ||
| CNC Crowning system | |||
| CNC control DELEM 66 | |||
PORTAL-TYPE MILLING MACHINE – Surface machining, boring, shallow finishing, 5 axis simultaneous milling
| Machine | Technical data | ||
| Manufacturer / type: | TOS KUŘIM FRF 300 - V/A 18 | Table surface: | 3000 x 3000 mm |
| Headstock stroke: | 1250 mm | ||
| Exchangeable cutting heads: | VA1 - straight, max. 4000 rpm | ||
| VA2 - angular 90°, max. 4000 rpm | |||
| VK - 5-axis, max. 4000 mm rpm | |||
| Control system: | Heidenheim iTNC 530 | ||
SURFACE TREATMENTS – PAINTING including waste management and filtration
| Machine | Technical data | ||
| Manufacturer / type: | GALATEK | Degreasing box: | 10000 x 5000 mm |
| Painting box: | 10000 x 5000 mm | ||
OMNICUT 5000 - Material splitting, burning
| Machine | Technical data | ||
| Manufacturer / type: | MGM Tábor / Omnicut 5000 | Table surface: | 3000 x 8000 mm |
| Plasma cutting head: | 1 x | ||
| Max thickness of split material: | 36 mm | ||
| Plasma source: | HPR 260 | ||
| Oxygen-acetylene cutting head: | 2 x | ||
| Max thickness of split material: | 200 mm | ||
| Control system: | MS 200 | ||
PORTAL CRANES
| Machine | Technical data | ||
| Manufacturer / type: | ADAMEC | above assembly / dispatch hall | 2 x |
| above milling hall | 2 x | ||
| above welding / machinists' hall | 2 x | ||
| above material preparation plant | 1 x | ||
Technological capacities - Overview
| Operation | Machine (manufacturer) | Parameters | |
| Material splitting, Burning | Omnicut 5000 MGM Tábor | Table surface | 3000 x 8000 |
| 1x Plasma cutting head, max thickness of split material | 36mm | ||
| 2x oxygen-acetylene cutting head max thickness of split material | 200mm | ||
| Plasma source HPR 260 | |||
| Control system MS200 | |||
| Annealing | El. bogie hearth furnace | Size: | 2500 x 4000 x 1470 |
| Temperature: | 650 - 1090 °C | ||
| Max batch weight: | 12 tons | ||
| Duration of temperature rise: | 40-60 °C/hour | ||
| Temp. tolerance | +/- 15 °C | ||
| Shot blasting | Air blast machine, continuous, SCHLICK | Width: | 2100 mm |
| Height: | 1000 mm | ||
| Min gauge thickness: | 5 mm | ||
| Straightening; Stamping | Hydraulic straightening press (OJO) ZDAS | Rated force: | 400 tun |
| Stroke: | 100 mm | ||
| Max dimension of piece: | 5000 x 2200 x 1300 mm | ||
| Sheet bending | Hydraulic folding brake GASPARINI | Working length: | 6.400mm |
| Max sheet thickness: | 50 mm/1m | ||
| Clamping force: | 640 t | ||
| Stroke: | 400 mm | ||
| CNC Crowning system | |||
| CNC control system | |||
| Crowning; Stamping | Folding brake ST PIESOK | Rated force: | 125 t |
| Working table length: | 3250 mm | ||
| Max length of shear cut: | 2800 t | ||
| Tube forming; Rolling | Three-drum roller SMERAL | Work.width: | 3000 mm |
| Min inner diameter of formed tube: | 500 mm | ||
| Turning operation | Centre lathe universal TOS Lipník SU 50/1250 | Swing diameter above the bedding: | 380 mm |
| Spacing between the tips: | 1250 mm | ||
| Swing diameter above the support: | 215 mm | ||
| Max height of workpiece: | 300 kg | ||
| Turning operation | Centre lathe universal TOS Celakovice SU 80A/2750 | Swing diameter above the bedding: | 800 mm |
| Spacing between the tips: | 2750 mm | ||
| Swing diameter above the support: | 495 mm | ||
| Max weight of workpiece: | 6000 kg | ||
| Turning operation | Centre lathe universal SKODA SR 1000/3000 | Swing diameter above the bedding: | 1000 mm |
| Spacing between the tips/points: | 3000 mm | ||
| Swing diameter above the support: | 710 mm | ||
| Max weight of workpiece: | 10000 kg | ||
| Turning operation | Centre lathe universal SKODA SR 1250/3000 | Swing diameter above the bedding: | 1250 mm |
| Spacing between the tips (points): | 3000 mm | ||
| Swing diameter above the support: | 1420 mm | ||
| Max weight of workpiece: | 6000 kg | ||
| Turning operation | Carousel, straight-sided, Vertical straight-sided lathe TOS | MMax machined diameter: | 3150 mm |
| Max height of workpiece: | 1600 mm | ||
| Max weight of the workpiece from 1,5 do 40 rpm: | 16000 kg | ||
| from 50 to 63 rpm: | 9000 kg | ||
| Turning operation | Carousel SKIQ 16 CNC TOS Hulin | Max machined diameter: | 1600 mm |
| NS 560 automatic | |||
| Turning operation NS 660 SPT 32 NC | NC lathe | Max machined diameter: | 320 mm |
| Max diameter above the bedding: | 490 mm | ||
| Max material length – flange: | 250 mm | ||
| - shaft: | 1500 mm | ||
| Max weight of workpiece: | 300 kg | ||
| Portal cranes Adamec | above material preparation plant | Max load: | 1x 8t |
| above welding / machinists' hall | Max load: | 2x 25t | |
| above milling hall | Max load: | 2x 25t | |
| above assembly / dispatch hall | Max load: | 2x 32t | |
| HD 16 / 6000 Planing; Grinding | Planer, double-stand TOS | Planing length: | 6000 mm |
| Planing width: | 1600 mm | ||
| Planing height: | 1600 mm | ||
| Clamping area of table: | 1400 x 6000 mm | ||
| Max weight of the workpiece: | 12000 kg | ||
| BHU 50 / 1000 Round sanding | Centre grinder TOS Hostivar | Swing diameter: | 290 mm |
| Spacing between the tips: | 1000 mm | ||
| Max width of grinding disc: | 50 mm | ||
| Tip taper: | Morse 4 | ||
| Chuck diameter: | 125 mm | ||
| BPH 300 / 1000 Straight sanding | Grinder magnetic Horizontal straight grinder TOS | Clamping area of the table: | 300 x 1000 mm |
| Max grinding width: | 300 mm | ||
| Max height of workpiece: | 350 mm | ||
| Max table load: | 280 kp | ||
| Longitudinal movement of the table: | 1060 mm | ||
| Transversal motion of the table: | 350 mm | ||
| Vertical movement of edging spindle: | 420 mm | ||
| FRF 300-V/A18 Surface machining, boring, shallow finishing, 5-axis cutting | Portal milling machine TOS Kuřim | Table surface: | 3000 x 18000mm |
| Headstock stroke: | 1250mm | ||
| Exchangeable cutting heads - VA1 - straight: | max 4000 rpm | ||
| Exchangeable cutting heads - VA2 - angular 90°: | max. 4000 rpm | ||
| Exchangeable cutting heads - VK - 5-axis | max. 4000 rpm | ||
| Control system | |||
| Heidenhein iTNC 530 | |||
| WD 160 G Boring, shallow finishing, routing, threading | Horizontal boring machine ŠKODA | Operating spindle diameter: | 160 mm, (ISO 50) |
| Spindle taper: | Metric 100 | ||
| Max depth of boring with spindle: | 1600 mm | ||
| Max sleeve travel: | 1250 mm | ||
| Vertical movement of headstock on the stand: | 2500 mm | ||
| Vertical movement of stand with bed: | 3995 mm | ||
| Table surface: | 2000 x 2000 mm (2500 x 3150 mm) | ||
| Sleeve: | 450 x 450 mm | ||
| Indication Philips | |||
| W 160 H Drilling, shallow finishing, routing, threading | Horizontal boring machine CNC ŠKODA | Operating spindle diameter: | 160 mm, (ISO 50) |
| Spindle taper: | Metric 100 | ||
| Max depth of boring with spindle: | 1600 mm | ||
| Max sleeve travel: | 1250 mm | ||
| Vertical movement of headstock on the stand: | 2500 mm | ||
| Vertical movement of stand with bed: | 3995 mm | ||
| Table surface: | 8000 x 2400 mm | ||
| Sleeve: | 450 x 450 mm | ||
| NC MEFI 859 | |||
| WD 200 B Drilling, shallow finishing, routing, threading | Horizontal boring machine CNC SKODA | Operating spindle diameter: | 200 mm |
| Spindle taper: | Metric 120 | ||
| Max depth of boring with spindle: | 2000 mm | ||
| Max sleeve travel: | 1600 mm | ||
| Vertical movement of headstock on the stand: | 3150 mm | ||
| Vertical movement of stand with bed: | 8000 mm | ||
| Table surface: | 2000 x 2000 mm | ||
| Sleeve: | 520 x 520 mm | ||
| Spindle axis above table max: | 4150 mm | ||
| NC MEFI 859 | |||
| W 200 Drilling, shallow finishing, routing, threading | Horizontal boring machine SKODA | Operating spindle diameter: | 200 mm |
| Spindle taper: | Metric 120 | ||
| Max depth of boring with spindle: | 2000 mm | ||
| Max sleeve travel: | 1600 mm | ||
| Vertical movement of headstock on the stand: | 3150 mm | ||
| Vertical movement of stand with bed: | 8000 mm | ||
| Table surface: | 2000 x 2000 mm | ||
| Sleeve: | 520 x 520 mm | ||
| Spindle axis above table max: | 4150 mm | ||
| WHN 13 4.B Drilling, shallow finishing, routing, threading | Horizontal boring machine CNC TOS | Spindle travel "z": | 800 mm |
| Stand along "w": | 1250 mm | ||
| Vertically "y": | 0 - 2000 mm | ||
| Horizontally "x": | 2000 mm | ||
| Table: | 1800 x1800 mm | ||
| NC MEFI 859 | |||
| WHN 13.4.C Drilling, shallow finishing, routing, threading | Horizontal boring machine CNC TOS | Spindle travel "z": | 800 mm |
| Stand along "w": | 1250 mm | ||
| Vertically "y": | 0 - 2000 mm | ||
| Horizontally "x": | 2150 mm | ||
| Table: | 1800 x1800 mm | ||
| Angular head - výška: | 370 mm | ||
| NC NS 670 Tesla | |||
| H 100 A Boring, shallow finishing, threading, routing | Horizontal boring machine TOS | Operating spindle diameter: | 100 mm |
| Max weight of workpiece: | 3000 kg | ||
| Spindle taper: | Morse 6 | ||
| Max depth of boring with spindle: | 560 mm | ||
| Max depth of boring with tool slide: | 900 mm | ||
| Spindle axis above table: | 0 - 1120 mm | ||
| Clamping area of table: | 1250 x 1250 mm | ||
| OH 6 Rolling Gearing manufacture Slotting | Rolling shaper (for gearing) | Max frontal module: | 6 |
| Max diameter of shaped front wheel: outer - | 500 mm | ||
| inner - | 450 mm | ||
| Max diameter of shaped worm wheel: outer - | 450 mm | ||
| inner - | 425 mm | ||
| FO 10 Rolling Gearing manufacture Routing | Frézka na ozubení odvalovací | Max module: | 13 |
| Max width of cutter wheel: | 400 mm | ||
| Lowest number of cutter teeth: | 12 | ||
| Clamping table diameter: | 850 mm | ||
| 5 A 342 P Rolling Gearing manufacture Routing | Rolling shaper (for gearing) | Min wheel diameter: | 200 mm |
| Max module: | 20 | ||
| Max weight of workpiece: | 1000 kg | ||
| Max diameter of workpiece: | 2000 mm | ||